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1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:11 pm
by reijnaje2
I started a thread already on "the other" forum (and even longer ago I started one on a Dutch Alfa Forum), so for some the next pictures might come as a deja vu.

Once upon a time ... a long long time ago, a friend of mine bought a Sprint which had been sitting in a barn for over 15 years (parked there due to a broken cambelt) ... after a good start he abandoned the project :cry: ... after paying only rent for the garage box he used (well nothing more then few bricks piled together and some concrete plates for a roof) and not seeing anything in return we decided it would be best if I would take it off his hands 8-) ... this is what I found
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:12 pm
by reijnaje2
In total it has now been off the road for 17 years ...

While my firend had the car I already did some welding on the car: when I got it it all looked pretty solid:

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:17 pm
by KevJTD
those pics look familiar ;)

welcome on board matey 8-)

Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:19 pm
by reijnaje2
The axles where already removed and since I don't want to do things twice, putting the rusted axles back and removing again later was not an option. I decided to bring the stuff to my house (about 1 hour drive from the old shed) and blast them clean. After that I sprayed them with an epoxy primer and gave them a nice black finish after which I installed new bushes:

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:20 pm
by reijnaje2
Newly galvanised nuts and bolts:

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:21 pm
by reijnaje2
Don't you just love working with clean parts? ... I do!

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:22 pm
by reijnaje2
Then it was time to put them on the car again!

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:24 pm
by reijnaje2
Then it was time to go there 1 last time and collect the car, had great help from my dad and son as you can see ;)

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:27 pm
by Johnboy
Welcome to the mad house 8-)
Great work so far, I remember this too. Well your in the right place . Good luck with the resto ;)

Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:29 pm
by reijnaje2
I guess this is about where my friend gave up. A small whole cut in the sill ... it didn't look that good so time to hurry!

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Then first rebuild the floor and inner sill to get some structure in it again:
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And there she goes:
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:31 pm
by reijnaje2
Some new bits of steel go on:
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:35 pm
by reijnaje2
As said it looked all quite good ... does that mean no rust? Of course not, hey it's an old Alfa!

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So some new pieces cut:
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And added a personal touch of strength:
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:38 pm
by reijnaje2
Some rust primer:
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Other side was about the same, after welding and rust primer it looked like this:
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Then some stonechip coating:
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:41 pm
by reijnaje2
On the right side there now was a nice closed sill. Left side was still OK and since I want to keep the water out I closed the holes which hold the chrome trim in place:

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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:44 pm
by reijnaje2
Put the fenders back on and started work on the engine bay.

First cleaned it a bit:
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Then some more and sprayed some rust preventing primer on:
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Then topped it off with filler and a nice coat of Alfa Rosso (color code AR530):
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Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 7:47 pm
by reijnaje2
This is about where I am now with the car. Sorry for the many pictures (some are huge and take long to load I think) . Since I have a busy job, nice wife, 3 little kids in the age of 4 , 2 and 1 (yes a nice wife :lol: ) and a house to maintain work is a bit slow on the car so your computers can all get some rest again. ;)

Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 8:10 pm
by alfachris
Looks good mate welcome

Re: 1980 Alfasud Sprint barnfind

Posted: Mon Sep 01, 2014 9:07 pm
by Alfasixnut
Great work - thanks for sharing.
Looking forward to following the completion.

Re: 1980 Alfasud Sprint barnfind

Posted: Tue Sep 02, 2014 7:28 am
by AlfaCorseChris
Watching old Alfas coming back to life never gets old :)

Good work man

Keep us updated :)

Re: 1980 Alfasud Sprint barnfind

Posted: Tue Sep 02, 2014 4:25 pm
by Mufasa
Fantastic work-love it!

Re: 1980 Alfasud Sprint barnfind

Posted: Tue Sep 02, 2014 10:49 pm
by vecchioalfa
Nice to see another sprint being saved, well done ;)

Re: 1980 Alfasud Sprint barnfind

Posted: Wed Sep 03, 2014 8:52 am
by PETROLHEAD
great to see the thread here mate, and well done on the work so far,

coming together nicely! :D

Re: 1980 Alfasud Sprint barnfind

Posted: Tue Sep 09, 2014 3:41 pm
by GTV
impressive

Re: 1980 Alfasud Sprint barnfind

Posted: Sat Sep 13, 2014 9:33 pm
by reijnaje2
Unfortunately there was no pedal box when I got the car. I butchered some 33's in the past so hoped I could use one of those pedal boxes. I compared the steering wheel bracket to see if it comes close .... Well it doesn't :(

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So searched (and found) a Sud one and made it nice and shiny again:
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Re: 1980 Alfasud Sprint barnfind

Posted: Sat Sep 13, 2014 9:36 pm
by reijnaje2
Also cleaned some other parts for the car.

Before:
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After:
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Steering box (only a "after" picture this time):
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Re: 1980 Alfasud Sprint barnfind

Posted: Sat Sep 13, 2014 10:49 pm
by vecchioalfa
Nice one, coming together nicely.... :)