Electrical gremlins
Posted: Sat Nov 21, 2020 4:41 pm
				
				Since buying my sud I’ve been chasing a problem which I’m not actually sure is a problem, or just a quirk.
The car hasn’t ever failed to turn over, hasn’t conked out when running, hasn’t actually broken down.
I have noticed that when driving at night with the lights on, interior fan on and wipers on, the battery light will glow slightly. It never comes fully on, but is bright enough that I can see it, and gets brighter and dims with each stroke on the wipers.
So far I have checked the alternator, fitted a new voltage regulator, built a hybrid alternator using the internals of a Mk2 golf 65a alternator with the front half of the sud one. Checked battery terminals, checked the main earth strap, cleaned up all the connectors to headlights, to the column stalks, to the dials, to the wiper motor etc.
I have fitted a relayed headlight supply to take load off the main power feed into the car, and replaced rear lights, sidelights and indicators with leds to further reduce electrical load. I have cleaned up the contacts in the column switches as well as you can without taking the whole thing to bits ( and probably breaking it )
Any other suggestions, or am I worrying for nothing? As I say, it’s not actually caused a problem as yet, I just don’t like seeing the feint glow of the battery light.
			The car hasn’t ever failed to turn over, hasn’t conked out when running, hasn’t actually broken down.
I have noticed that when driving at night with the lights on, interior fan on and wipers on, the battery light will glow slightly. It never comes fully on, but is bright enough that I can see it, and gets brighter and dims with each stroke on the wipers.
So far I have checked the alternator, fitted a new voltage regulator, built a hybrid alternator using the internals of a Mk2 golf 65a alternator with the front half of the sud one. Checked battery terminals, checked the main earth strap, cleaned up all the connectors to headlights, to the column stalks, to the dials, to the wiper motor etc.
I have fitted a relayed headlight supply to take load off the main power feed into the car, and replaced rear lights, sidelights and indicators with leds to further reduce electrical load. I have cleaned up the contacts in the column switches as well as you can without taking the whole thing to bits ( and probably breaking it )
Any other suggestions, or am I worrying for nothing? As I say, it’s not actually caused a problem as yet, I just don’t like seeing the feint glow of the battery light.